Early bronco zf crossmember. The 1966 - 1977 Early Broncos - ZF question - I would like to put a ZF in my 68, can it be done without a body lift. The information listed below offers both popular automatic and manual A few months ago in early spring my boss gave me a 1986 bronco 2 that was fully operational and very clean it has the 2. that is 2 motor mounts and a Hi all, In the near future, I'll be pulling out the AOD that came in my Bronco and swapping in a manual transmission. This crossmember will allow you to Transmission selection guide - ZF 5 speed manual with overdrive I am in the process of installing a ZF 5 speed in my 76 Bronco Sport, J shift Dana 20. I recently acquired an unfinished project and need help help figuring out the drivetrain and getting the right crossmember. my transmission mount. Good used original Ford part. Works for automatic or manual transmissions. Welcome to ClassicBroncos! - You are currently viewing the forums as a GUEST. The kit includes a new crossmember, You can use BC Broncos ZF crossmember if you fab a new transmission mount see my build for pics Description Transmission Crossmember, Used. 9 / 5. Most likely a ZF5, but The biggest clearance issue is that you have to clock high with your crossmember and some Broncos simply don't have to room to go that high. You will need to fabricate a bracket to mount the rear of the This new crossmember replaces the old stock crossmember when retro-fitting the 6R80/10R80 into your Early Bronco. Wondered if this is supposed to be this Thanks to another Bronco member we were able to bend up the crossmember so that it was one piece. 3 weeks ago said I used the BC Bronco ZF crossmember but modified it to clear my upper link bracket on the passenger side. The kit To use the F-250 crossmember, you have to mount it forward of the original mounting holes that the E4OD crossmember uses. Finally putting my ZF 5-speed in my bronco after the parts have been sitting for a decade. That one is bolted directy to the transmission crossmember. The ZF S542 Custom AOD Crossmember Kit - 1966-77 Ford Bronco This Custom AOD Crossmember Kit is designed for AOD automatic transmission conversions in Bring your Bronco back to its original setup with this OEM USED Dana 20 Transfer Case Cross Member Mount - works with stock 3-speed manual & C4 automatic. 3L Power Stroke Diesel - ZF 4x4 crossmember - Can someone post a pic of a ZF 4x4 crossmember? I am trying to see how different the early manual and E40d are from it? the early I did a 205 swap, had to shorten the rear drive shaft, lengthen the front, and redo the exhaust on top of the supporting parts you need for the Due to the design differences in the crossmembers we’ll actually be lining the bolt up on the hole towards the rear on the frame. 99 Our ZF5 Transmission Crossmember is designed to fit inside the frame rails and use the same holes So I have been wanting to swap in a ZF-5 into my early bronco since I got it and have finally started down the path to to do so. . This aluminum adapter is 1. The kit includes a new crossmember, This is a new rear support cross member from Advance Adapters that replaces the old stock member when retrofitting the 6R80 into your early Bronco. Its about an inch away from the one the C6 You won’t need to buy an expensive custom crossmember or adapter – your Bronco’s original crossmember can be easily modified to support and mount For a clean AX15 5-speed manual transmission install in your 66-77 Ford Bronco, this custom crossmember ensures proper alignment and support for your Dana 20. this bolt kit attaches both the left and right crossmember brackets to the frame rails as well as the crossmember to the Truck feel to the shifting, but bulletproof in Early Bronco applications. It 1987 - 1996 F150 & Larger F-Series Trucks - e4od to zf5spd swap - i have a 1997 f350 psd 4+4 im swaping out my e4od for the zf i hav all the parts i need except the trans ZF5 from a small block Computer from a 5. Comes with Bolts and Mount. We offer several transmission upgrades for the 1966-77 Ford Bronco. Thanks! 1966 - 1977 Early Broncos - ZF install - Has anyone here actually installed a ZF tranny in there bronco ? I have read Joes ZF install page already, and he doesnt answer emails I'm having issues getting a ZF/M5ODR2 crossmember for my R2 swap and rather than wait till "we don't know" I figure why not give it a try at building my own. I'm afraid that with the np205 being over further We now offer a kit that couples the ZF transmission to the Bronco Dana 20. - What all is involved? M50D is easier to find Anyone got the specs to their crossmember they made up for the ZF swap? Buy early Ford Bronco manual transmission swaps and parts online at Bronco Graveyard. To take advantage of all the site features, please take a moment to register. I ran the ZF behind a 302 before also with the BC crossmember. Steering Oct 31, 2022 gunslingerboyd B IL early Ford Bronco transmission cross member powder coated bronconut1 Jun 13, 2021 For Sale - 66-77 Bronco Parts, Toys, Memorabilia Replies 0 Views 515 Jun Well, I hit my first misstep of my Explorer Swap. The kit Direct Bolt on 6r80 Transmission Crossmember for all 4x4 1966-1977 Bronco's. I had to cut and re-weld the BC crossmember when I first got it The ZF is longer than the 3 speed, so you'll need to move the crossmember, or fab a new one if you're using a different t-case. The later models have the important upgrades. Ford ZF - This is a 5-speed, overdrive transmission that is very heavy duty. I bought the complete BC broncos kit. We offer an adapter and shaft assembly to adapt the Bronco Dana 20 transfer case to the ZF 4WD 5-speed transmission. 9 l V6 cosworth engine and the FM 145 overdrive transmission. Find complete swap kits, rebuild kits, transfer case adapters and more. I bought one (West Coast Broncos?) from another member some time back, had it powder coated and Original strength, original fit - this 66-77 Ford Bronco Dana 20 transfer case crossmember supports your transmission and transfer case like Ford intended. 5 - 1997 7. I did the mod Just the crossmember would probably ship pretty easy but looking at your other steering post and the butchered frame at the steering you might want that part of the frame rail as 4R70W with a Baumann controller is a great combo. 8 with zf Pedal assembly from a 92-96 drivelines I'm not worried about Does the year of the ZF matter? I have a chance to pick up a 91 I just installed my BC ZF crossmember and noticed the mount point is about 2" closer to the passenger side instead of being in the center. The vehicle originally came with a C4 3 speed automatic transmission. If you prefer a stick transmission, and want a 5 speed, The choices are Ford ZF 5 speed, NV4500 5 speed and NV3550 5 speed. Black Finish. Then I used a clocking ring Ford OBS ZF5 Transmission Crossmember $699. i was not able to find a I found out the ZF trans I have needs one of the eyelets that bolts to the crossmember welded back on. The engine has been out almost a year and a half and I have to figure out the This is our new rear support crossmember that replaces the old stock member when retro-fitting the NV4500 5 speed into your early Bronco. Upgrade your Ford Bronco with the SST Crossmember (XMFP-KC002), engineered specifically for TREMEC TR-4050 transmissions paired with the powerful Coyote engine. 0 / 5. I have the Advanced Adapter to go from my ZF 5 to my Dana 20 and will be using the BC Broncos cross member, what I need to know is what set of holes do I need to use to clock it The rod end of the slave cylinder should be somewhat close to the transfer case crossmember. Built from heavy-duty Hey folks, I'm looking for some after-install reviews on on the BCB ZF crossmember being used for a 4R70W using the modified mount as seen in This link. Just about everything (especially modern stuff like the ZF) has the typical 3-point mounting. I was giving him the benefit of the doubt, but it's This is our new rear support crossmember from Advance Adapters that replaces the old stock member when retro-fitting the 6R80 into your early Bronco. fits 1966-1977 broncos. I have a ZF-5 from behind a 460 locally that I will be 1966 - 1977 Early Broncos - Planning a ZF or M50D swap in my 70 with 302 3 speed now. 0L engine swaps using the 6R80 4x4 automatic. In addition to the BC Crossmember, and AA City: Scottsboro, AL Replies 2 Views 231 Jan 8, 2026 Easyrider2 Rear crossmember rocknhorse76 Sep 1, 2025 Bronco Tech Replies 2 Views 255 Sep 1, 2025 Anyone used this crossmember with an np205? Does the front driveshaft clear? Looks tight with the dana 20 from the pics I've seen. Direct bolt-in to stock Dana 20 transfer case. I originally understood it to be 4R70W and advance . Fits 1966-1977 Bronco’s. The one I drove had very little clutch disengagement due to the pedals being Monday I pick up my rebuilt 302 from the machine shop. I measured the ZF and it is 24 3/4 inches from Carolina Broncos › 66-96 Ford Broncos › Bronco Tech › How ToArticles 1 2 Next » Step-by-Step 4R70W Automatic Transmission I have a zf trans and transfer case with transfer case adapter and twin stick already (ill put these on the list for others). You won't need to buy an expensive custom crossmember or adapter - your Bronco's original crossmember can be easily modified to support and mount the rear of the ZF and still support the We have used this crossmember (with adjustments along Earlier this year, I decided to accept the challenge and install a ZF transmission into my Classic Bronco. This is our ZF5 Crossmember, it is designed to fit inside of the frame rails to allow for the 05+ radius arm brackets to bolt up to the frame Am I to assume that there is no pre-fabbed crossmember available from any of the vendors that will allow bolt-up installation of the 4R70W in the Bronco? None that I know of. 8". Trans is ready to go in Upgrade your early Bronco with a Ford ZF 5-speed manual transmission. 4x4 model is easiest to work with. This is our new rear support crossmember that replaces the old stock member when retro-fitting the 6R80 into your early Bronco. Needs to be adapted to the stock 1978 - 1996 Big Bronco - New transmission crossmember - Since I swapped in my ZF transmission I´ve been using a Cherokee crossmember that I allready had in my Transmission: ZF 5 speed manual with overdrive Sources: 1988 or later Ford 4 wheel drive pick up with small block engine. The kit includes Don't forget driveshafts. ZF adapter and crossmember with mods is Im using what is essentially a modified ZF crossmember from BC broncos. Does anyone know if the crossmember that BC sells for the zf 5 speed will work with a np205 t-case? I can't find dimensions to do any kind of mock up. Shift fork, pivot ball, Description Transmission Crossmember Bolt Kit, new. Perhaps the best Tranny tunnel cover and crossmember are the same for M5OD and ZF5, but the crossmember needs to come from a 4WD vehicle, stamped "4x4 M5OD 4. You want the transmission and transfer This Early Bronco Crossmember for 6R80 Automatic Transmission is specifically engineered for Coyote 5. Obviously yours will be totally custom but for others the rear will have to be longer since the ZF is shorter and front shaft be shortened. I do have one of the modified stock crossmembers that one of The stock transfercase was not supported with a crossmember. The options may be chosen on the product page 1986 Bronco auto to Zf swap?? I have a 1986 Bronco with a 302 and an AOD and i want to replace the Aod with a ZF 5spd i just wondering how much modifying do i have to do, i 1987 - 1996 F150 & Larger F-Series Trucks - crossmember hunting - Checked the old posts and posted in the drivetrain forum, but couldn't find a definate ansewer I noticed the New Custom Crossmember for NV4500 5-speed Manual Transmission Conversions on 1966-77 Ford Broncos. It's fast, simple and S5-47: Used in Ford trucks from 1995 and later The ZF 5-speed has been used in full-size Ford trucks from 1987 to the present. My bronco had the Mustang close ratio T-10 in it when I bought it and I Seems that the BC ZF5 crossmember is not really well designed for off-road Bronco use, which is kind of odd since the ZF5 is best suited for an off-road Bronco. Installing the ZF transmission into Select options This product has multiple variants. 5 long and comes with a new spud shaft and alignment Full description Early Bronco NV4500/TR4050 5-Speed Manual Transmission Crossmember This custom crossmember for NV4500/TR4050 transmission Direct Bolt on 6r80 Transmission Crossmember for all 4x4 1966-1977 Bronco's. This adapter kit is This new crossmember replaces the old stock crossmember when retro-fitting the 6R80/10R80 into your Early Bronco. I have the transmission mounted to the new I will be trying to use bc broncos ZF crossmember with a 4R70W and stock 4wheel drive ext. housing that mates to Np205 if you do a notch for the shifter rails - not the ZF-5 Behind a 400 M block swap - in an Early Bronco Get answers to Bronco-related technical issues. It was a close but got it to fit pretty The Gearbanger adapted to the ZF puts the lever in a great spot, but the "feel" is a bit hard to say. It would be a nice to have but based off of the weight I didn't see Performing a 1966-77 Ford Bronco ZF manual transmission swap gets you a heavy-duty upgrade designed for strength, versatility, and overdrive Which, incidentally, is a known failure point on ZF's even with a rubber mount. The ZF 5 speed is available to bolt in behind the Ford 302 or 351 The stock Bronco transfer case mount is a bit of an oddity. The kit includes a new 1994. It has 130k miles on it, should I get it rebuilt or go with it? Earlier this year, I decided to accept the challenge and install a ZF transmission into my Classic Bronco.
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